About Jon Lybrook

Jon Lybrook is owner of Intaglio Editions just outside Boulder Colorado. Intaglio Editions makes polymer photogravure plates and prints from photos, drawings, and other fine art. Jon has devised a method of creating prints that provide superior tonality, richness and depth, much like copper photogravure, but at a fraction of the cost. In addition to his work as a professional printmaker and computer programmer, Jon Lybrook is also a photo-based artist who paints on film with photochemistry to create abstractions. More at http://jonlybrook.com

Imagesetters, Aquatint Screens, and What Killed the Last Dinosaur

Imagesetters were the Tyrannosaurus Rex of graphic arts service bureaus in the 1980s. They did everything bigger, better, faster and cheaper, and took the commercial printing world by storm. They were the first wholly digital commercial output devices which used lasers to create high resolution films for the industry. They are basically giant, black and white film processors that use photo-based film and photo chemistry and are therefore, like the dinosaur Kodak, fast becoming all but totally extinct.

So why are imagesetters relevant to today’s fine art printmakers? Why is it a problem they are going away? In one sense it is not. Most printmakers are artists in their own right, and as such are scrappy, persistent, creative, industrious, loners. We figure out how to get things done, regardless of the technical difficulties and limitations. Were there to be no more aquatint screens or intaglio presses available tomorrow, you could leave it to a printmaker to find a way to work, invent a solution, plod on, and keep the tradition alive. When you’re the only one in the studio who is aware of the difficulties you face, and cares, it’s lonely, but the energy of overcoming the challenges is exhilarating and keeps us going forward.

The advent and subsequent maturity of inkjet technology has put most imagesetters out to pasture long ago (and sent quite a few south to Mexico as well). Yet, nothing has quite come along to completely replace their capabilities. While inkjet printers are perfect for creating prints, digital negatives and film positives, the dot created by inkjet technology is not at all comparable to what the behemoth imagesetters can do. Inkjet output, while lush and pristine at arms length, are smeared and fuzzy when you look at it under a loupe. When transferred to polymer plate, these fuzzy divots turn the photopolymer mushy, versus the hard, solid points required to create a good, durable plate matrix that will withstand the pressure and repetition of a professional intaglio printing press run. The commercial printmaking industry has found other, “direct to plate” methods that has made film, and thus imagesetters, obsolete. However direct to plate is very expensive and so there is still a vital need for such technology to produce aquatint screens within the fine art printmaking community.

Intaglio Editions Aquatint Screen

Holy Grail of Polymer Photogravure: The Intaglio Editions Aquatint Screen

Aquatint screens are high resolution dot screens, used to produce a random pattern of precise dots on polymer plates. Aquatint screens are analogous to the rosin dust used in the step of “dusting” plates, with copper plate photogravure to create a similar, high resolution, random dot pattern. They are often used in polymer platemaking using the ‘double exposure’ method popularized by modern printmaking pioneer, teacher, and author Dan Welden. Using this method, first the plate is exposed to the aquatint screen, then to the image positive. The dot screen allows ink to get distributed evenly throughout the plate, then the film positive image creates the bias and distribution of light or dark, depending on the image. Dan is a marvelous instructor and legendary in the art of printmaking by the way, and if you have the opportunity to hear him speak or take a class with him, do not miss it.

So, one of the keys to creating rich, uniform, continuous tone intaglio prints is to have a well-made aquatint screen. At Intaglio Editions we invested in customizing the highest resolution aquatint film we could get for our process to create some of the most continuous tone, photogravure-quality intaglio prints from polymer plate. Nothing we have found commercially is as fine, nor as smooth. Unfortunately, we were never in a position to produce or sell our custom aquatint film commercially. It wasn’t what we were interested in doing and the vendor who produced them for us has since proven disinterested or incapable of living up to the standards we need.

Luckily there are still a few imagesetters being maintained and kept in production, and there are still a number of fine art printmaking supply companies offering either generic or trademarked aquatint screens they will sell you. If you find a screen you like, buy alot of them quickly. Rumor has it the industrial-grade, infrared film used in this process will soon stop being manufactured. When this happens, what will become of the polymer photogravure process is unclear. We could all settle for more graphic-arts looking prints, print using other alternative processes such as platinum and palladium, or go back to creating copper gravure plates using rosin dust!

My sense is it will go back to the way things were done during the time of Albrecht Durer, the founder of printmaking, where artists would go to the technicians and, working with them directly, would have their images engraved professionally by the artisans who know how to do it best. Much like a conductor might guide an orchestra to the proper nuances and toward the desired finale. This approach is not for all printmakers where the do-it-yourself spirit is high. But it can be much more cost effective than re-inventing the wheel. Dan Welden once asked me, do you want to be the artist wearing the beret on his head, or the guy with plunger in his hand? At the time I wasn’t sure, but my answer today is, both. As collaborators we can do so much more, so much better, and do it more consistently than we ever could on our own.

So what killed the very last T-Rex? My guess would be loneliness.

Questions re Pictorico film for photogravure – also after using KREENE

I get a fair number of technical inquiries and tend to post some of the more interesting ones with common themes that plague many printmakers getting started in this process. The variables are seemingly endless and it only takes one inconsistency with the process to have undesirable results.

This one has to do with mottling in the plate, often referred to as ‘measles’. Generally it is caused by improper or insufficient contact between the film and plate, as is the case here.

Thanks to photographer and printmaker Lene Bennike for giving permission to publish our exchange in order to help others with similar problems.

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Subject: Questions re Pictorico film for photogravure - also after using KREENE
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Hi Jon Lybrook,

I m a Danish fine art photographer and printmaker having used the polymer photogravure since 2006 after many years of doing platinum/palladium and cyanotypes. My reason for approaching you is the fact that we can no longer get image setters positive here in Denmark so I am again using the Pictorico OHPs. Like earlier I often encounter measles in the highlights and midtones something I have not been used when doing other alternative techniques. However, searching the internet I came across your advice of using Kreene plastic instead of glass and got some Kreene from Boxcar Press. But after testing twice I still get the same result of measles. The plates we are using here are the KM73. Have you any idea of what could be the problem?

Thanks in advance for any suggestion that might solve this.

Best regards,

Lene


On Jan 27, 2012, at 6:20 PM, Jon Lybrook wrote:
HI Lene,

Thanks for your message. Sorry to hear about the measles.

Are you drying your inkjet film in a warm film drying and dusting your
plate with baby powder per my procedure? That step should be performed
whenever exposing the plate using inkjet film such as Pictorico. The
film has a tendency to retain moisture. By drying it in a conventional
print drier to remove the moisture you remove some of its tacky quality.
Likewise the light dusting of baby powder on the plate allows the film
to slide smoothly over the plate when drawing down in the vacuum frame,
helping to give tight, continuous contact between the plate and film.

Feel free to send me a scan of one of your prints so I can better see
what you’re talking about.

Kind regards,
Jon


Hi Jon,

Thanks a lot for your reply.
Yes, I m usually drying the film about 10-20 min in a warm film/plate drying cabinet and the baby powder I have been using for a long time.
But I must admit that when testing the Kreene by exposing the attached steptablet I forgot to dry the film – probably because it is an old one having been dried earlier.

By searching on the internet I have come across info about the new Pictorico ohp films having a tendency to give more problems – could this be correct? It is a fact that the Pictoricos are much thicker than image setter positives. Have you tried other films?

Below is Lene’s scan of her printed test:

Polymer Photogravure Test: Measles

Mottling on Lene’s Polymer Gravure Test Plate


On Jan 31, 2012, at 3:11 PM, Jon Lybrook wrote:

Hi Lene,

What light source are you using for making your plate exposures? I used to use black light bulbs and had some weird inconsistencies in the continuity until I started using a OLEC metal halide light source with a bulb suited for polymer plates.

What are you using for an aquatint screen?

Imagesetter film doesn’t have as many issues as inkjet film and doesn’t require drying or baby powder. I’ve experimented with many inkjet films in the past. Pictorico works, so I continue to use it and have not looked back since I started using it.

I’m using the new version of the Pictorico OHP Premium (not ULTRA which is milkier and more opaque) and have had no big problems with the transition.
I think I had to increase my exposure times by 25%. The new version of the OHP Premium film is actually thinner than what they were producing a few years ago. There is a version of the Pictorico that has a texture on the surface which supposedly makes it so one does not have to dust with baby powder. I haven’t tried it.

Also, do you mind if I publish our Q&A on my website? Others may find it helpful.


Hi Jon,

At the printmaking studio where I do my work they have the following lamp: a Philips HPR 125W HG – a Mercury Discharge Reprographic Source – http://www.lamptech.co.uk/Spec%20Sheets/Philips%20HPR125.htm

The aquatint screen is 85% black 30 my (reprofilm)

The Pictorico I have been using for many years is the TPU100, but they have become slightly thinner over the years. On the new packages which I got from Bostick & Sullivan recently it says PictoricoPro, but item no remains the same.

Can I gather that the measles on the image I sent you recently is due to moisture in the old film? I m asking since will be away for a while working in a printmakers studio in Paris and no means to do photogravure there.

Yes, you may go ahead and publish our Q&A on your website.

Thanks,

Lene


On Feb 2, 2012, at 7:03 PM, Jon Lybrook wrote:

Hi Lene,

OK. This is good info.

Looking closer at your sample test, I’m inclined to believe you have a contact issue with your film positive. I notice the percentages listed where the measles occur more prominently are slightly out of focus, which would suggest less than perfect contact. Look at 38% and compare it to 50% in terms of the relative sharpness. Likewise compare 96% to 100%. The perimeter is fuzzy. The perimeter is also where the majority of the mottling exists.

Polymer Photogravure Test: Measles

Mottling on Lene’s Polymer Gravure Test Plate

Before and after starting the vacuum pump to initiate drawdown of the kreene plastic on your vacuum frame, you will want to use a flexowand
(http://www.jetusa.com/prepress1.html) or dry, lint-free rag to push out any bubbles from under the kreene. Push as much air as you can from one edge of the vacuum frame to the other before starting the pump, then after starting the pump, move quickly to ensure tight contact. The flexowand will allow you to see if any air gets pushed up against the kreene plastic which should dissipate.

For optimal contact, the size of your transparency should not be bigger than the plate.

You should see and feel a sharp lip where the edge of your plate meets the kreene plastic. If it looks uniform on the surface of the kreene or there is not a defined edge you can feel with your hands, the contact is likely inadequate.

If after about a minute you still find a lot of air bubbles are getting pushed around with the flexowand, stop the pump, open the vacuum frame, adjust your plate and transparency slightly, close the lid and repeat the above instructions.

Let me know if that helps and good luck!

Jon


Hi Jon,

Thanks so much for your info.

Can I just ask you one more relevant question re the vacuum frame or more precisely the vacuum pressure that you are using?

Lene


On Sat 2/4/2012 10:49 AM Jon Lybrook wrote:

Hi Lene,

Yes, of course. Pressure is drawn down steadily to the maximum pressure I can get to help ensure no air bubbles. With Kreene replacing the glass you can’t really go too high — I’ve not experienced that in any case.

Best wishes,
Jon

Soft Proofing Intaglio from Inkjet

Recently my inkjet proofing printer bit the big one. Yes, inkjet. I have been using it to do soft proofing for clients for a few years now, so they can get a sense of what their plates could potentially produce when printed on an intaglio press. There is some interpolation involved on the part of the printmaker for this to work.  Essentially all the variables of this process can be boiled down to three categories: Hardware (printing presses, exposure units, vacuum frames), Software (Photoshop files, calibration curves, printer drivers), and what Perl Programming Guru Tom Christianson once referred to as “Wetware”, or the mind of the worker. Proofing is a kind of software, in a sense: Something that can be modified easily, on the fly to have a desired outcome.

To make soft proofs we output the image on inkjet paper using the same printer driver settings as is used to output the film positive used to create the plate, making sure the correct paper type (in this case Enhanced Matte) is selected in the driver. The output will differ from what is printed on the traditional printing press depending on the style, materials, and preferences of the person running the press and wiping the plates, of course.  The printmaker factors this in when reading the inkjet proof.

When our inkjet proofing printer went belly-up, however, we had to make due by producing proofs on the one used to output the film positives.  The output between the two would be decidedly different.  In fact the output between identical makes and models can be noticeably different.

Since the clients were used to seeing and judging the potential of the plates based on the output from that specific printer, they needed to compare a proof from the old printer with one from the new.   Any differences needed to be noted and expectations, adjusted accordingly.  Here’s what I advised one client:

“I also included proofs employing the curves you decided on using for the last plates using  the new printer.   Remember, the files and output will be exactly the same for creating the film and plate.  It’s just the proof that may appear different.  You’ll need to adjust your interpretation of the proofs depending on how they have changed from the former proofs.

Specifically, you should compare the new proofs to the old proofs I sent  to see how this new proofing printer’s output differs from the older ones.  If, for example, the new proofs appear slightly darker than the former proofs from last time, you could deduce the bird image’s proofs will be a little *lighter* on the plate than what you’ve gotten accustomed to seeing in the inkjet proofs.   You’ll then want to choose a curve from a proof slightly darker than may look good on the proofs you’re used to reading, since these new proofs are theoretically darker than what you’re used to seeing.”

Again, by comparing the new proof to the old they could note any differences and adjust expectations accordingly for all future proofs, providing their workflow remains consistent.

Much like when an exposure unit needs a new bulb (hardware) or the formulation of the film substrate changes (software), recalibration is necessary. Typically this is done in the process compensation curves of the image file (again, software) used to produce the film, or in the exposure times used to make the plates. In this case it’s simply the “wetware” of the printmaker that needed to be adjusted to suit the change in variables.